Helium leak testing for industry. Leak Testing for steam turbines. Vacuum leak testing.

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Helium leak testing is one of the most widely used methods of nondestructive testing in use today. Current applications span a diverse field of products and industry.  Bio-tech companies use helium leak detectors to helium leak test implantable medical devices such as pacemakers to insure that the outer packages are protected from bodily fluids and to protect patients from possible contamination from leaking batteries and other materials. Automobile manufacturers use helium leak testing technology to test items such as air bag initiators, radiators and air conditioning units. Semiconductor fabs are littered with helium leak detectors used to leak test process equipment. 
Our company, MediVac Technologies uses helium leak testing equipment to leak test everything from steam turbines and condensers used in power generation to space simulation vacuum systems used to test satellite components and rocket motors.  

Although mass spectrometers can be traced as far back as the turn of the century the helium leak detector mass spectrometer was developed during the Manhattan Project. The gaseous diffusion method used to enrich uranium-235 required leak tightness far beyond available means. Project scientists were able to improve upon current mass spectrometer designs and eventually developed what is still the basic formula for most helium leak detectors. 

Click here for helium leak testing information. Helium leak testing equipment by Alcatel.

Click on the image above to download a very informative leak detection primer provided courtesy of  Alcatel Vacuum Products. (Alcatel is the premier leak detector and vacuum equipment manufacturer. They offer a wide range of helium leak detectors, vacuum pumps and other high vacuum equipment.)

Helium leak testing is used throughout industry to locate leaks in even the most complex pressure, vacuum and hermetic systems and enclosures. The following are just a few examples of the most common uses of helium leak testing:  

Steam Turbine and Condenser Air Inleakage Helium Leak Testing - Quickly locate even the smallest vacuum leaks on the low pressure side of any steam turbine or condenser. Helium leak testing is widely recognized as the superior alternative to the ultrasonic, smoke, and our favorite, the shaving cream method of vacuum leak testing steam turbine condensers.

Chemical and Plastics Production - Oxygen and other contaminants entering through leaks in flanges or broken welds can effect many manufacturing processes and result in lower quality and efficiency or totally unusable product. Helium leak testing of multi floor vacuum distillation towers, reactors and associated plumbing and pumps is easily accomplished utilizing helium leak testing.

Heat Exchangers - Helium leak testing large tubular heat exchangers can be expensive and time consuming. With the helium leak testing method thousands of tubes can be scanned in a short period of time when compared to some of the other methods of examination. Re-testing after plugging or other repairs are performed can be accomplished immediately. MediVac stocks many types and sizes of tube plugs. Just let us know the gauge, diameter and tube material and our crew will have them available during the test.

Underground Pipelines With helium leak testing we can locate leaks in underground pipes to within a few feet keeping excavation to a minimum. Due to the versatility of the helium leak testing method virtually any pressure or vacuum system can be be tested with a high degree of accuracy.

Our experience spans a diverse field of industry and technology. From implantable medical devices to petroleum tanks and pipelines.

We can provide solutions for all of your helium leak detection needs. In the field, in house or at your facility. MediVac will perform the testing for you or provide you with the appropriate equipment and training to do the job yourself.

The following links may help answer question regarding helium leak testing. This article discusses helium leak testing at elevated temperatures. This article also by NDT.net discusses the industrial applications of helium leak testing. This FDA article discusses hermeticity of sealed electronic components and helium leak testing.

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Why Use Helium?

  • Helium is present in the atmosphere at around five parts per million which results in lower helium leak detector background and therefore better test sensitivity.
  • It's inert. The only danger when using helium is simple asphyxiation but only when used without adequate ventilation. 
  • It's inexpensive. The price has been climbing lately but it's still relatively cheap when considering alternatives.
  • Its' light. Helium will dissipate quickly allowing fast cleanups of the helium leak detector and ultimately shorter test times.

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